General Introduction

ABB MT5000 level meter series feature a graphic display incorporated into an all digital electronics module. Using this new format K-TEK has been able to add waveform screens to the modular electronics along with easy to follow multiple choice setup menus. These menus can be changed to many different languages for easy commissioning throughout the world. MT5000 Series Guided Wave Radar transmitters provide superior performance in tough applications. Pulses of microwave energy are directed to the product surface using a rigid rod or flexible cable type probe. This assembly has no moving parts and no loss of energy due to beam divergence. Multiple coupler and probe types are available to accommodate applications such as knock out drums, feed water heaters, production vessels and separators. 316L stainless steel is the standard probe material however materials such as Hastelloy C-276 and Monel are available for use in acidic or caustic services.

2. General Specification for MT5000, MT5100 and MT5200 

Model

MT5000

MT5100

MT5200

Electronic transmitter:

Resolution

+/- 0.063in. /1.6mm

Repeatability

0.1 in. / 3 mm

Ambient   Temperature

-40 to 151ºF (.40 to 66ºC)

Measuring   accuracy, level

Coax Probe or in stilling well/chamber

+/-3mm

Single cable or rod

+/- 5mm to 15.24m (50.0ft)/

+/-25mm to 66m (217ft)

Measuring   accuracy, interface level and ULD mode

All probes

Supply voltage

13.5 to 36 Vdc -4-20mA HART loop powered

9 to 32 Vdc – FOUNDATION fieldbus

Output/Communications

4.20 mA HART

-SIL 2/3 Certified IEC 61508

FOUNDATION fieldbus

-ITK 5.1.0 Compliant

-5 AL and 1 PID blocks

-15.8 mA quiescent current draw

-LASCapable

Power   consumption

4-20mA

At 36.0 Vdc-3.6mA 0.13watts; 21mA 0.76watts

At 13.5 Vdc-3.6mA 0.046watts; 21mA 0.28watts

HART mode (4.0mA)

At 36.0 Vdc 0.144watts

At 13.5 Vdc 0.054watts

FOUNDATION fieldbus    0.5 watts   maximum

Maximum line   resistance

4.20mA

at 36.0 Vdc and 21mA, 1740 ohms

at 13.5 Vdc and 21mA, 645 ohms

HART mode (4.0mA)    < 650 to   700 ohms

FOUNDATION fieldbus     43.6   ohms/km @ 20 C

at 36.0 Vdc 0.144 watts

Reverse polarity   protection

Diode in series with loop

Update rate

2 outputs per second

Damping

Field adjustable, range: 0.1 to 36 seconds

Alarm output

NE43, Jumper selectable upscale (21 mA) or downscale (3.6 mA)

Humidity

0 to 100% RH, non-condensing

Linearization

20 point linearization table available

Graphic Display

Field Selectable Units in Feet, Inches, Millimeters, Centimeters,   Meters or Percentage and Waveform Screens

Enclosure

Dual compartment

Enclosure material

Cast low copper aluminum with polyester powder coat or 316 stainless   steel

Electrical   connection

1/2” FNPT, M20 adapter and bus connectors available

Ingress protection

IP66, NEMA 4X

Sensor

Standard

Options

Material

316/L stainless steel

304/L, Hastelloy C-276, Hastelloy B3, Monel 400, Titanium, Inconel625,   other materials on request

Process   temperature

.60 to 400ºF (.50 to 204ºC), see oring selection

up to to 800ºF (427ºC) with options

Process pressure

.14.5 to 1500psig @ 300ºF (103 bar @ 38ºC)

-14.5 to 5000 psig (0 to 344barg)

Process   Connection

2 to 217 ft. / 0.6 to 66.14 m

Range

3/4” NPT Standard, other threaded and flanged options available

Dielectric   Constant

Minimum 1.4, 1.3 in ULD mode

Process   Viscosity

coax 500 cp, single probe 10,000 cp

3. Basic Code Selection of MT5000, MT5100 and MT5200

Main Code

Suffix Codes

Description

MT5















Always MT5

Device Type

000














MT5000, Liquid   Total Level Transmitter

100














MT5100, Total   Level and Interface Level Transmitter

200














MT5200, Solids   and Low Dielectric Liquid Total Level Transmitter

Coupler Material

Y













None

S6













316/L Stainless Steel

S4













304/L Stainless Steel(Rigid Probes only)

H1













Hastelloy C-276

H3













Hastelloy B3 (Rigid Probes only) 

M4













Monel

T2













Titanium (Rigid Probes only)

IN2













Inconel 625

Z9













Special

Transmitter   Configuration

Y












None


L












Local   Transmitter (Standard)


LW












Local   Transmitter with Window Cover (Standard)


R












Remote Mounted   Electronics with Standard 5 ft Cable (Dielectric > 15)


RW












Remote Mounted   Electronics with Window Cover and Standard 5 ft Cable (Dielectric > 15)


Z9












Special

Transmitter   Housing


Y











None



A











Dual Compartment   Aluminum Housing (Standard)



S











Dual Compartment   316 Stainless Steel Housing



Z











Special

Process   Connection / Waveguide Coupler



Y










None




C1










0.75 in. NPT   Process Connection Coupler Single / Coaxial Probe Teflon Insulator




C1H










0.75 in. NPT   Process Connection Coupler Single / Coaxial Probe Teflon Insulator High   Pressure




C2










1.50 in. NPT   Process Connection Coupler Single / Coaxial Probe Teflon Insulator




C2H










1.50 in. NPT   Process Connection Coupler Single / Coaxial Probe Teflon Insulator High   Pressure




C3










2.50 in. NPT   Process Connection Coupler Single / Coaxial Probe Teflon Insulator




C8










1.50 in. NPT   Process Connection HP/HT Coupler Single Probe/Coaxial Probe Borosilicate   Glass Insulator




C9










1.0 in. NPT   Process Connection HP/HT Coupler Single Probe/Coaxial Probe Alumina Ceramic   Insulator




CZ










Custom Coupler,   consult factory

Process Seal   Type




Y









None





V









Viton FKM A   O-Ring Process Seal -15 ºF (-26 ºC) Min Temp to 400 ºF (204 ºC) Max Temp Standard





SV









Additional   Hermetic Glass Feed-Through with Viton FKM A O-Ring Process Seal





K









Kalrez 4079   O-Ring Process Seal -40 ºF (-40 ºC) Min Temp to 400 ºF (204 ºC) Max Temp





SK









Additional   Hermetic Glass Feed-Through with Kalrez 4079 O-Ring Process Seal





E









EPDM O-Ring   Process Seal -60 ºF (-50 ºC) Min Temp to 250 ºF (125 ºC) Max Temp





SE1









Additional   Hermetic Glass Feed-Through with EPDM O-Ring Process Seal





A









Markez Z1319   O-Ring Process Seal -14 ºF (-10 ºC) Min Temp to 572 ºF (300 ºC) Max Temp





SA









Additional   Hermetic Glass Feed-Through with Markez Z1319 O-Ring Process Seal





B









Borosilicate   process seal, C8 coupler only





SB









Additional   Hermetic Glass Feed-Through with Borosilicate Process Seal, C8 coupler only





Z9









Special Process   Seal

Probe Type





Y








None

Rod probes






P01







Single Rigid Rod   Probe, 0.25 in. (6 mm) Outer Diameter, 20 ft (6.1 m) Max Standard Length







P02







Single Rigid Rod   Probe, 0.50 in. (13 mm) Outer Diameter, 20 ft (6.10 m) Max Standard Length







P03







Single Rigid Rod   Probe 0.375 in. (9 mm) Outer Diameter, 20 ft (6.1 m) Max Standard Length







P43







Simi-Rigid Rod   Probe 0.125 in. (3 mm) Outer Diameter 50 ft (15.24 m) Max Standard Length   Includes Weight

Cable probes






P11







Single Flexible   Cable Probe 0.1875 in. (5 mm) Outer Diameter, 200 ft (61 m) Max Standard   Length







P12







Single Flexible   Cable Probe 0.25 in. (6 mm) Outer Diameter, 200 ft (61 m) Max Standard Length  







P33







Triangle Cable   Probe 0.25 in. (6 mm) Outer Diameter, 100 ft (30.5 m) Max Standard Length







P61







Single Flexible   Cable Probe 0.31 in (8 mm) Outer Diameter, 200 ft (61 m) Max Standard Length

Coaxial probes






P51







Coaxial Probe   0.875 in. (22 mm) Outer Diameter 22 ft (6.7.5 m) Max Standard Length







P71







Coaxial Probe   1.315 in. (34 mm) Outer Diameter 316SS only 22 ft (6.7.5 m) Max Standard   Length







P81







Coaxial Probe   0.1875 in. (5 mm) Outer Diameter 316SS only 22 ft (6.7.5 m) Max Standard   Length







P91







Coaxial Probe   1.00 in. (25 mm) Outer Diameter 22 ft (6.7.5m) Max Standard Length with   compression fitting







PZZ







Custom Probe,   consult factory

Probe end   attachment







Y






None

Centering   weights (cable probes only)







W09






0.875 in. (22.2   mm) O.D., 4.0 in. (101.6 mm) Weight Height, approx. 0.7 lbs (301 g)








W10






1.0 in. (25.4mm)   O.D., 6.0 in. (152.4 mm) Weight Height, approx. 1.3 lbs (590 g)








W13






1.25 in. (31.75   mm) O.D., 3.5 in. (88.9 mm) Weight Height, approx. 0.8 lbs (317 g)








W16






1.625 in.   (41.3mm) O.D., 2.0 in. (50.8 mm) Weight Height, approx. 1.1 lbs (499 g)








W19






1.875 in. (47.6   mm) O.D., 2.0 in. (50.8 mm) Weight Height, approx. 1.5 lbs (680 g)








W29






2.875 in. (73.3   mm) O.D., 1.0 in. (25.4 mm) Weight Height, approx. 1.8 lbs (816 g)








WS6






2.00 in. (50.8   mm) O.D., 6.0 in. (152.4 mm) Weight Height, approx. 2.2 lbs (998 g)








W61






1.5 in. (38.1   mm) O.D., 5.25 in. (133.35 mm) Weight Height, approx. 2.2 lbs (998 g)








W99






Custom Centering   Weight (consult factory)

Centering disks   (rod probes only)







D15






1.50 in. (38.1   mm) O.D. approx 0.4375 in. (11 mm) Height 1.50 in. (38.1 mm) Min Stilling   Well Size








D20






2.0 in. (50.8   mm) O.D. approx 0.4375 in. (11 mm) Height 2.0 in. (50.8 mm) Min Stilling Well   Size








D23






2.3 in. (58.7   mm) O.D. approx 0.4375 in. (11 mm) Height 2.5 in. (63.5 mm) Min Stilling Well   Size








D28






2.8 in. (71.1   mm) O.D. approx 0.4375 in. (11 mm) Height 3.0 in. (76.2 mm) Min Stilling Well   Size








D38






3.75 in. (95.3   mm) O.D. approx 0.4375 in. (11 mm) Height 4.0 in. (101.6 mm) Min Stilling   Well Size








D60






3.75 in. (95.3   mm) O.D. approx 0.4375 in. (11 mm) Height 4.0 in. (101.6 mm) Min Stilling   Well Size








D99






Custom Centering   Disk (consult factory)

Eyelets (cable   probes only)







E1






Eyelet SS6 for   0.1875 in. (5 mm) O.D. Cable








E2






Eyelet SS6 for   0.25 in. (6 mm) O.D. Cable








Z9






Special

Probe Attachment   Material








Y





None









S6





316/L Stainless   Steel, Standard









S4





304/L Stainless   Steel









H1





Hastelloy C-276









M4





Monel









N2





Inconel 600









Z9





Special

Process   Temperature Extension









H0




Process   Temperature 32 ºF (0 ºC) to 250 ºF (121 ºC) Standard










H6




Temperature   Extension, extends electronics addttional 6 in. above process connecttion










Z9




Special

Electronics   Module










Y



None











M7A



Total Level,   Graphic Display, 4 ... 20 mA Output, HART











M7AF



Total Level,   Graphic Display, FOUNDATION fieldbus











M7B



Total and/or   Interface Level, Graphic Display, 4 ... 20 mA Output, HART











M7BF



Total and/or   Interface Level, Graphic Display, FOUNDATION fieldbus











Z9



Special

Agency Approvals











Y0


General purpose












E1


ATEX / IECEx   Intrinsically safe












E2


ATEX / IECEx   Flameproof












N1


FM / CSA   Intrinsically safe












N2


FM / CSA   Explosion proof Housing












Z9


Special

Process   Connection Type












Y0

None













P4

Integral Thread, Standard Process Connection













P2

Welded Process Connection













P3

Loose flange for use with NPT threads. Specify flange type, material,   and rating













Z9

Special

Process   Connection Material













Y

None














S4

304/L Stainless Steel














S6

316/L Stainless Steel














C1

Carbon Steel














H1

Hastelloy C-276














A2

Alloy 20














M4

Monel 400














D2

Super Duplex Stainless Steel














Z9

Special

Flange or Plug   Size // Rating / Type














Y

None















NTBN

3/4 MNPT   Threaded (C1, C1H process couplers)















NTCN

1.0 MNPT   Threaded (C9 process coupler)















NTEN

1.5 MNPT   Threaded (C2, C2H and C8 process couplers)















NTGN

2.5 MNPT   Threaded (C3 process coupler)















GTBN

3/4 G thread,   British Pipe Thread (BSPP), (C1, C1H process couplers)















GTCN

1.0 G thread,   British Pipe Thread (BSPP), (C9 process coupler)















GTEN

1.5 G thread,   British Pipe Thread (BSPP), (C2, C2H and C8 process couplers)















GTGN

2.5 G   thread,British Pipe Thread (BSPP), (C3 process coupler)















R11

1 in. // ANSI /   ASME Class 150 // Raised Face Flange















R13

1 in. // ANSI /   ASME Class 300 // Raised Face Flange















R16

1 in. // ANSI /   ASME Class 600 // Raised Face Flange















R151

1.5 in. // ANSI   / ASME Class 150 // Raised Face Flange















R153

1.5 in. // ANSI   / ASME Class 300 // Raised Face Flange















R156

1.5 in. // ANSI   / ASME Class 600 // Raised Face Flange















R21

2 in. // ANSI /   ASME Class 150 // Raised Face Flange















R23

2 in. // ANSI /   ASME Class 300 // Raised Face Flange















R26

2 in. // ANSI /   ASME Class 600 // Raised Face Flange















R251

2.5 in. // ANSI   / ASME Class 150 // Raised Face Flange















R253

2.5 in. // ANSI   / ASME Class 300 // Raised Face Flange















R256

2.5 in. // ANSI   / ASME Class 600 // Raised Face Flange















R31

3 in. // ANSI /   ASME Class 150 // Raised Face Flange















R33

3 in. // ANSI /   ASME Class 300 // Raised Face Flange















R36

3 in. // ANSI /   ASME Class 600 // Raised Face Flange















R41

4 in. // ANSI /   ASME Class 150 // Raised Face Flange















R43

4 in. // ANSI /   ASME Class 300 // Raised Face Flange















R46

4 in. // ANSI /   ASME Class 600 // Raised Face Flange















R61

6 in. // ANSI /   ASME Class 150 // Raised Face Flange















R63

6 in. // ANSI /   ASME Class 300 // Raised Face Flange















R66

6 in. // ANSI /   ASME Class 600 // Raised Face Flange















D2525

DN 25 // PN 25   // Raised Face Flange















D2540

DN 25 // PN 40   // Raised Face Flange















D3225

DN 32 // PN 25   // Raised Face Flange















D3240

DN 32 // PN 40   // Raised Face Flange















D4025

DN 40 // PN 25   // Raised Face Flange















D4040

DN 40 // PN 40   // Raised Face Flange















D5025

DN 50 // PN 25   // Raised Face Flange















D5040

DN 50 // PN 40   // Raised Face Flange















D6525

DN 65 // PN 25   // Raised Face Flange















D6540

DN 65 // PN 40   // Raised Face Flange















D8025

DN 80 // PN 25   // Raised Face Flange















D8040

DN 80 // PN 40   // Raised Face Flange















D10025

DN 100 // PN 25   // Raised Face Flange















D10040

DN 100 // PN 40   // Raised Face Flange















D12525

DN 125 // PN 25   // Raised Face Flange















D12540

DN 125 // PN 40   // Raised Face Flange















D15025

DN 150 // PN 25   // Raised Face Flange















D15040

DN 150 // PN 40   // Raised Face Flange















P1

1.0 in. // ANSI   / ASME Class 3000 // NPT-m Hex Plug















P15

1.5 in. // ANSI   / ASME Class 3000 // NPT-m Hex Plug















P2

2.0 in. // ANSI   / ASME Class 3000 // NPT-m Hex Plug















P25

2.5 in. // ANSI   / ASME Class 3000 // NPT-m Hex Plug















P3

3.0 in. // ANSI   / ASME Class 3000 // NPT-m Hex Plug















Z9

Any flange not   listed above, consult factory